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SOLID FUEL BINDER

HTPB (Hydroxyl-Terminated Polybutadiene)

HO–(CH₂–CH=CH–CH₂)ₙ–OH
Fuel / BinderExcellent — stable for decades in solid motor formLow toxicity in solid form
HO–(CH₂–CH=CH–CH₂)ₙ–OH
FORMULA
CHEMICAL
240–270 s (in APCP composite, with aluminum)
SECONDS
ISP RANGE
0.913 g/cm³
KG/M³
DENSITY
N/A (decomposes)
°C
BOILING POINT
~2,800 g/mol (typical)
G/MOL
MOLECULAR WEIGHT
Low toxicity in solid form
RATING
TOXICITY

HTPB (Hydroxyl-Terminated Polybutadiene) (HO–(CH₂–CH=CH–CH₂)ₙ–OH) is a solid fuel binder propellant used as a fuel / binder. Excellent — stable for decades in solid motor form. Typical ISP: 240–270 s (in APCP composite, with aluminum) seconds.

HTPB is the most widely used binder and fuel in modern solid rocket propellants, providing the rubbery matrix that holds oxidizer particles and metal fuel in a castable composite. When combined with ammonium perchlorate and aluminum powder, HTPB forms the basis of APCP solid propellant. It offers excellent mechanical properties, good aging characteristics, and compatibility with most propellant ingredients.

FormulaHO–(CH₂–CH=CH–CH₂)ₙ–OH
🔬TypeSolid Fuel Binder
🔥RoleFuel / Binder
Density0.913 g/cm³ kg/m³
Molecular Weight~2,800 g/mol (typical) g/mol
🌡Boiling PointN/A (decomposes)°C
Melting Point-75°C (glass transition)°C
🎨Color / AppearanceAmber to light brown (liquid resin)
📦StorabilityExcellent — stable for decades in solid motor form
CryogenicNo

Replaced earlier polybutadiene-acrylic acid (PBAA) binders in the 1970s. Now the standard binder for military and commercial solid rocket motors worldwide.

Excellent mechanical properties, castable, good aging, high solids loading, low cost

Cannot be shut down or throttled once ignited, lower Isp than liquid propellants

🚀ISP Range240–270 s (in APCP composite, with aluminum) seconds
ToxicityLow toxicity in solid form
CryogenicNo
Ammonium Perchlorate (AP)
Aluminum powder
Shuttle SRBs
Ariane 5 SRBs
Vega P80
Orbital ATK motors
Northrop Grumman GEM-63

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